Shop Floor Data,
Turned Into Quality Intelligence

Upload production data or connect your ERP/MES and run 30+ analyses — from SPC control charts to OEE dashboards. No statistics background required.

30+ Manufacturing Analyses
4 Quality Categories
ERP / MES Integration

Why Manufacturing Analytics?

A complete Six Sigma & lean manufacturing toolkit — from process control to production optimization

SPC & Process Quality

Monitor process stability with control charts and evaluate capability to ensure products meet specification limits.

Measurement System Analysis

Validate measurement systems before trusting data for process control or capability studies.

Reliability & Defect Analysis

Model product lifetimes, track defect rates, analyze yield metrics, and design acceptance sampling plans.

Production Operations & OEE

Measure equipment effectiveness, analyze production flow, identify bottlenecks, and track improvement impact.

X̄-R Control Chart
Process monitoring — last 20 subgroups
X̄ Chart (Mean)
UCL: 57.2CL: 52.8LCL: 48.4
Cp
1.42
Cpk
1.31
σ Level
3.9σ
✓ Process in control — 1 out-of-control point detected (subgroup 7)

SPC & Process Quality

  • X̄-R, I-MR, p/np, c/u control charts
  • Cp / Cpk / Pp / Ppk capability indices
  • Z-value sigma level conversion
  • Out-of-control detection (Nelson rules)
  • Subgroup & individual data support
Enterprise Integration

Connect Your ERP, MES
& Shop Floor Systems

Don't export spreadsheets manually. Manufacturing Analytics connects directly to your existing enterprise systems — pulling production, quality, and equipment data automatically so every analysis reflects the latest state of your floor.

  • ERP integration — SAP, Oracle, Dynamics (production & quality records)
  • MES connection — real-time shop floor & process data
  • SCADA / IoT — OPC-UA, MQTT sensor & PLC data streams
  • QMS sync — defect, inspection & audit records
  • CSV / Excel upload always available as fallback
Enterprise Data Sync
Connected Systems
ERP
Production, inventory & quality data
Live
MES
Real-time shop floor & process data
Live
SCADA / IoT
Sensor, PLC & equipment data
Live
QMS
Defect, inspection & audit records
Live
Last Sync
Production Orders
1,842 rows
Quality Records
4,291 rows
Equipment Logs
28,104 rows
Defect Reports
673 rows
Sync Now
✓ All systems connected — data refreshed 2 min ago

How It Works

From raw production data to actionable quality insight in 5 steps

1

Choose Analysis

Select from 4 categories and 30+ analysis types

2

Connect or Upload

ERP/MES sync or CSV/Excel upload

3

Configure

Map columns and set spec limits

4

Get Insights

Control charts, capability indices, AI interpretation

5

Export

Download results as CSV or PNG report

Average time: 5–10 minutes per analysis

4 Quality Categories

30+ analyses organized by manufacturing workflow — from process control to production optimization

SPC & Process Quality

6 analyses

X̄-R / X̄-S Chart
I-MR Chart
p/np Chart
Process Capability

Measurement System Analysis

5 analyses

Gage R&R
Bias Analysis
Linearity
Attribute Agreement

Reliability & Defect

11 analyses

Weibull Analysis
MTBF/MTTR
DPMO
RTY / FPY

Production Operations

11 analyses

OEE Dashboard
Takt Time
Bottleneck Analysis
Kaizen Impact

What You Get

Every analysis delivers charts, indices, and AI-generated interpretation

1

Control Charts & Indices

Publication-quality SPC charts, capability plots, Weibull fits, and OEE waterfall visualizations.

  • Recharts-powered visuals
  • UCL/LCL reference lines
  • Out-of-control highlighting
2

AI Interpretation

Auto-generated insights explain what results mean and what corrective action to prioritize.

  • Plain-language summary
  • Root cause observations
  • Improvement recommendations
3

Export & Report

Download results as structured CSV or high-resolution PNG for quality audits and presentations.

  • CSV with all computed metrics
  • PNG chart export (2× resolution)
  • Raw data download

Ready to Optimize Your Production Quality?

Connect your systems or upload a CSV and run your first SPC analysis in minutes.

ERP / MES integration
CSV & Excel supported
Example data included